WNS series gas fired steam boiler for textile mill

The pharmaceutical industry is also a major market for boiler applications, and the most used in pharmaceutical plants is wns series fired steam boiler for textile mills. It has been estimated that oil andgas boilers in pharmaceutical plant boilers account for nearly half of the market. Oil andgas steam boilers consume a large amount of natural gas fuel and produce high-temperature steam for high-temperature sterilization of equipment in the pharmaceutical industry, disinfection of raw materials, drying, packaging and disinfection. The steam produced by the steam boiler can be used in many places such as laboratories, research centers, production workshops, etc.

Boiler plant equipment as three major important energy conversion device, fuel chemical energy into heat energy, and the pot was heated using thermal energy to become hot water having a sufficient quantity and a mass (steam temperature, steam pressure) steam turbine for use. The Anyang City, the power company to my company to buy a split 2 tons of steam condensing gas wns series fired steam boiler for textile mill for supplying electricity demand. The WNS series split condensing boilers using advanced technology designed to greatly improve the thermal efficiency of the boiler, up to about 96%.

Measures to improve the thermal efficiency of the fuel gas-fired boiler wns type of chemical oil-fired boiler which is incomplete combustion heat loss and mechanical incomplete combustion heat loss. Because almost no ash after combustion of the gas boiler, solid and liquid fuels without mechanical incomplete combustion, there is no need to consider the mechanical incomplete combustion of the gas boiler heat loss. In all heat losses, heat losses have tremendous proportions, when the high thermal efficiency of boilers, heat losses so the total loss of the main heat losses of fuel gas-fired boiler flue gas heat loss is the exhaust gas temperature and For air excess factor. When the exhaust gas temperature decreases, high thermal efficiency can be obtained, for example, a conventional three-pass wns series fired steam boiler for textile mill, furnace used in the past straight and smooth smoke tube, must increase the heating surface is arranged to make the exhaust gas to an acceptable degree, the theoretical discharge around the smoke heat loss. Potshell causing significantly increased diameter, wall thickness increased, greatly increased metal consumption, thus further reducing the exhaust gas temperature should be greatly restricted. From the aspect of heat transfer is not only now consider only the heated area, the use of new technology enables heat transfer performance significantly increased, the difference between the heat transfer overcomes the disadvantages of the past performance of the boiler, so that the exhaust gas temperature decreases, the structure is more compact. Center back boiler combustion boiler is preferably small foreign structure, although the two-pass boiler, the heated area is small, but the use of the turbulator charming, the purpose of enhancing the turbulence of the flue gas, disrupt laminar flow boundary wall, reducing the thermal resistance, increasing the heat transfer coefficient, a smaller heating area to achieve the same high thermal efficiency. Lower exhaust gas temperature limit in theory, the exhaust gas temperature can be reduced to very low or even close to the ambient temperature, for maximum thermal efficiency. However, in practice, due to the reduction of the exhaust gas temperature, low temperature corrosion will cause, therefore, the exhaust gas temperature can drop too low, in order to ensure that the wall temperature is higher than the main boiler heating surface flue gas dew point temperature. Therefore, low-temperature corrosion has become a major obstacle to reduce exhaust gas temperature and improve the thermal efficiency of the boiler. Tail auxiliary heating surface increases, further reducing the exhaust gas temperature, fuel gas wns improve thermal efficiency of the boiler as the oil, gas fuel burn easily wns type gas boiler air preheater generally not disposed. The economizer means is a common energy, which can be recycled flue gas was able to effectively reduce exhaust gas temperature. Separation type condensing gas boiler is out of the main boiler heating surface, the installation of the condensing heat exchanger. In one aspect of the flue gas absorption can significantly reduce the smoke temperature, reducing heat losses, on the one hand the absorption of part of the potential condensing water vapor released, increasing the effective use of heat of the fuel. Ash cleaning, to ensure that the heating surface of the scale wns boiler thermal efficiency of the boiler, the presence of soot fouling and heat transfer resistance increases, reducing the heat transfer effect. The thermal conductivity of the scale and soot is almost of the same order of magnitude, with the increase in scale, soot, the exhaust gas temperature rapidly increases, the thermal efficiency is significantly decreased. So, keep the boiler heating surface inside and outside clean, efficient heat transfer, thermal efficiency and to ensure the safe and economic operation of boilers, boiler fuel gas-fired boiler ash cleaning is required.

Boiler fire phenomenon, how to do 1, furnace pressure fluctuations or to limit and alarm. 2, no flame detector flame, flame flameless television display. 3, flue gas oxygen abnormal fluctuations. 4, steam pressure steam temperature dropped drastically. 5, furnace black, black smoke chimney. 6, the flue gas temperature is reduced. 7, MFT action, turbine trip, splitting the unit. Cause 1, the furnace combustion conditions organizations unreasonable, improper wind coal proportion. 2, the load is too low, unstable combustion conditions without oil combustion vote, or vote, although oil but not good combustion results. 3, cast oil, poor quality oil, oil spray gun is bad, low oil pressure, oil system failure. 4, poor coal quality, coal is too rough, the water is too large pulverized coal combustion adjustment is not timely. 5, the primary air temperature, air pressure is too low. 6, boiler MFT protection action. 7, a large area of ​​the furnace coke collapse, smashing off the flame. 8, severe water wall pipe explosion will blow out the flame. 9, all coal-fired condition, mill pulverizing system failure caused most or all trips. 10, a part of auxiliary machinery such as a fan, blower, fan, air preheater tripped, causing unstable furnace combustion conditions. 11, sootblowing properly, resulting in a large number of normal operation of the furnace ash effects of fire inspection of the boiler. 12, bottom seal damage. Treatment 1, the boiler fire, MFT should be action, otherwise manual MFT. 2, normal inspection device linkage linkage MFT, confirm that all fuel cut. 3. quickly identify the cause, try to eliminate the boiler can be re-ignition, the recovery unit operation. 4, when the mill started again after the trip, the trip must be the primary air tube mill full purge. 5, the MFT operation, checks, Fan normal operation, automatic furnace vent. 6, the MFT movement, check all the secondary purge air damper position is set, the total air volume is automatically adjusted to 30 ~ 40% BMCR sufficiently purged air volume. 7, the MFT operation, when the turbine is in a state disk drive, the disk drive must continue until the normal turbine eccentricity, before re turn red. 8, if temporarily unable to identify or eliminate the cause, restart and could threaten personal safety equipment, non-start. 9, processing according to the corresponding predetermined remaining MFT.

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