Energy Efficient 5000kg Vertical Small Water Tube Diesel Oil Fired Steam Boiler

(Iii) use of a waste heat boiler for heat recovery. Using the waste heat boiler using waste heat discharged from the heat of the flue gas in a boiler to heat water or generate steam. Such waste heat boiler is provided thermal oil furnace itself does not change the fuel consumption, the waste heat boiler to produce steam or hot water may be used for the production and the occurrence of heating, thereby indirectly ADSF fuel savings. A waste heat boiler provided the following effects: First, since the heat recovery water, it is easy to improve the thermal efficiency of the furnace. Second, because the number of boiler flue gas can be centralized heat recovery, thereby reducing the cost of construction of the heat recovery unit.

Our emphasis on increasing green, local governments also boiler operation produces nitrogen oxides and smoke emission requirements become more stringent. Fast boiler followed by the national trend of development, deepening of cleaning boiler product design and development. Lulu as a representative of business development of the national beverage, and hope to find a set of boiler energy conservation and clean in one, for drink production process of fermentation, sterilization, drying, curing and other processes. After many visits and market research, in October 2017 and entered into boiler fast boiler purchase contracts, purchase two 10 tons of steam and a whole 20 tons of steam condensing energy efficient 5000kg vertical small water tube diesel fired steam boiler. The two sides this cooperation is the other quality fast condensing gas boiler highly recognized, has proved a powerful strength fast boiler in the boiler production and service of gas condensate from the side.

Improve the thermal efficiency of the process wns gas boiler, oil-fired boiler which chemical incomplete combustion heat loss and mechanical incomplete combustion heat loss. Because almost no ash after combustion of the gas boiler, solid and liquid fuels without mechanical incomplete combustion, there is no need to consider the mechanical incomplete combustion of the gas boiler heat loss. In all heat losses, heat losses have tremendous proportions, when the high thermal efficiency of boilers, heat losses so the total loss of the main heat losses of fuel gas-fired boiler flue gas heat loss is the exhaust gas temperature and For air excess factor. When the exhaust gas temperature decreases, high thermal efficiency can be obtained, for example, a conventional three-pass energy efficient 5000kg vertical small water tube diesel fired steam boiler, furnace used in the past straight and smooth smoke tube, must increase the heating surface is arranged to make the exhaust gas to an acceptable degree, the theoretical discharge around the smoke heat loss. Potshell causing significantly increased diameter, wall thickness increased, greatly increased metal consumption, thus further reducing the exhaust gas temperature should be greatly restricted. From the aspect of heat transfer is not only now consider only the heated area, the use of new technology enables heat transfer performance significantly increased, the difference between the heat transfer overcomes the disadvantages of the past performance of the boiler, so that the exhaust gas temperature decreases, the structure is more compact. Center back boiler combustion boiler is preferably small foreign structure, although the two-pass boiler, the heated area is small, but the use of the turbulator charming, the purpose of enhancing the turbulence of the flue gas, disrupt laminar flow boundary wall, reducing the thermal resistance, increasing the heat transfer coefficient, a smaller heating area to achieve the same high thermal efficiency. Lower exhaust gas temperature limit in theory, the exhaust gas temperature can be reduced to very low or even close to the ambient temperature, for maximum thermal efficiency. However, in practice, due to the reduction of the exhaust gas temperature, low temperature corrosion will cause, therefore, the exhaust gas temperature can drop too low, in order to ensure that the wall temperature is higher than the main boiler heating surface flue gas dew point temperature. Therefore, low-temperature corrosion has become a major obstacle to reduce exhaust gas temperature and improve the thermal efficiency of the boiler. Tail auxiliary heating surface increases, further reducing the exhaust gas temperature, fuel gas wns improve thermal efficiency of the boiler as the oil, gas fuel burn easily wns type gas boiler air preheater generally not disposed. The economizer means is a common energy, which can be recycled flue gas was able to effectively reduce exhaust gas temperature. Separation type condensing gas boiler is out of the main boiler heating surface, the installation of the condensing heat exchanger. In one aspect of the flue gas absorption can significantly reduce the smoke temperature, reducing heat losses, on the one hand the absorption of part of the potential condensing water vapor released, increasing the effective use of heat of the fuel. Ash cleaning, to ensure that the heating surface of the scale wns boiler thermal efficiency of the boiler, the presence of soot fouling and heat transfer resistance increases, reducing the heat transfer effect. The thermal conductivity of the scale and soot is almost of the same order of magnitude, with the increase in scale, soot, the exhaust gas temperature rapidly increases, the thermal efficiency is significantly decreased. So, keep the boiler heating surface inside and outside clean, efficient heat transfer, thermal efficiency and to ensure the safe and economic operation of boilers, boiler fuel gas-fired boiler ash cleaning is required.

Boiler cleaning the necessity and significance of the boiler after a long run, the inevitable emergence of scale, corrosion problems, these problems are due to the generation of scale, so that the heat transfer deterioration, resulting in reduced efficacy boiler. It is difficult to achieve nominal evaporation; and since the heat transfer is deteriorated, such that the metal overheating, under pressure boiler, furnace tube bulge occurs even explode; poor thermal conductivity, so that the fuel consumption is increased, increased operating costs, boiler shortened life expectancy. Therefore, the boiler scale, should take the necessary cleaning methods. Of the boiler system operated at optimized state, it must be specialized chemicals treatment of boiler system water system: to remove scale, rust and anti-corrosion treatment: 1 chemical cleaning: adding a chemical cleaning agent to rust in the system , dirt, cleaning oil dispersion is discharged, reduced to clean metal surfaces; 2, routine maintenance: boiler scale inhibitor is added, to avoid rusting of metal, to prevent the crystalline precipitate calcium and magnesium ions. Boiler cleaning in two parts, part of convection boiler tubes, superheater tubes, air heaters, waterwall tubes scale, rust cleaning, i.e. water boiler water treatment, we used the final Li Jing Ling descaling operation, neutral cleaning technology cleaning operation, relatively low cost; cleaning of the part of the outer tube, i.e. the cleaning of the boiler furnace, we used high-pressure water jet cleaning technology, it is possible to achieve good results. 1, the cleaning operation may be neutral at neutral or weak alkalinity (pH 7-12) conditions, the water does not change the operation of the boiler a predetermined state index, do not stop cleaning, cleaning can reduce the loss caused by the stop, this is a the only signs of cleaning. 2, security theory and practice of running the boiler have proven non-erosive, washed acid-free cleaning under neutral conditions, the corrosion rate is less than the water washing of the corrosion rate of the metal, no corrosion damage to the metal. 3, non-toxic and pollution-free operation of the Spirit is a green cleaning products, boiler blowdown COD after its cleaning. BOD. The pH full compliance with national standards. 4, easy to use drugs added to the water supply can be, without a separate professionals, post operator can operate, it can be widely used. 5, a significant saving, the cleaning process in which water is the normal production water, unlike dispensing additional consumption pickling, passivation, and a large number of repeated washing of freshwater resources consumed. High pressure water jet cleaning technology uses water as the medium, so that the water system by special equipment to produce multi-beam, multi-angle, high-pressure water jets of different intensity. Internal cleaning object fouling, plugging, or be completely cut surface adhesion, crushed, pressed and washed in order to achieve complete cleaning. Whatever the fouling deposits, high pressure water jet cleaning device for cleaning, can be completely removed, which considerably metal color. It does not require chemicals, or corrosive flux, safety, and environmental protection. Boiler air preheater, waterwall, superheater, economizer heating surface and the like due to clogging of the exhaust gas temperature, boiler efficiency is lowered, increasing the wind electrical energy consumption; the fan will cause severe blockage afford pulling negative pressure oxygen furnace not enough, boiler forced outage. Using high pressure water jet technology, the cleaning effect is obvious. Equipment from high pressure water pump, water hoses, high pressure gun, special nozzle and other components. Cleaning process: water pressure via a high pressure pump to the 50 ~ 100Mpa, via line transferred to the system actuators work surface, forming a bundle of fine high-pressure water emitted from the nozzle with a high pressure water jet but powerful strike capability, which exit velocity up to 380m / s, the heating surface fouling rinse. The high pressure cleaning technology to clean, easy to adjust, cleaning equipment to be non-corrosive, non-polluting the environment, the effect is obvious characteristics, is an effective and a good way to save money and effort, especially suitable for solving air preheater clogging, severe coking furnace heating surface slagging problems. Generally reduce exhaust gas temperature of 4 to 12 degrees, the main improved reheat steam temperature of 0.5 to 5 degrees, to reduce electrical energy consumption for the wind, and early detection of creeping inflation, under scale corrosion risks, the unit safe and economic operation of very help.

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