Introduction condensing smoke tube boiler in india: condensing boiler efficiency is the use of flue gas condensation heat recovery boiler to absorb latent heat from exhaust tail and the sensible heat released by condensation of water vapor, to achieve the purpose of improving the thermal efficiency of the boiler. Thermal efficiency of the condensing boiler Analysis: conventional boiler, the exhaust gas temperature is generally 160 ~ 250 ℃, water vapor in the flue gas is still in a superheated state, it can not be condensed into liquid water and release latent heat of vaporization. As we all know, the thermal efficiency of the boiler low calorific value fuel is calculated without considering the heat loss of latent heat of vaporization of fuel in the high heating value. Thus the thermal efficiency of the conventional boiler generally only 87% to 91%. Waste heat recovery boiler is condensed, to which the exhaust gas temperature is reduced to 50 ~ 70 ℃, full recovery of the latent heat of condensation and sensible heat in the flue gas water vapor. Flue gas-fired condensing heat recovery steam boiler flue gas volume components typically produce 15% to 19%, the water vapor content of the oil-fired boiler flue gas is 10% to 12%, much higher than in coal-fired boiler water vapor content below 6%. Currently the thermal efficiency of the boiler are low calorific value calculation, although nominally higher thermal efficiency, but because of high natural gas, low calorific value difference of about 10%, the actual energy efficiency to be increased. To take full advantage of energy, reduce exhaust gas temperature, flue gas heat recovery physical, when the wall surface of the heat exchanger flue gas temperature below the dew point temperature, water vapor in the flue gas will be condensed, releases latent heat, low and high 10% calorific value difference can be effectively utilized.
Wet maintenance for a period not exceeding one month shutdown of electric hot water smoke tube boiler in indias, boiler water shutdown after the release, discharge and clean fill with water, cut off the power, close the valve.
Mr. Lu Haigang mechanism for promoting the company's innovative company with a brief overview of the results related to the design and operation of the smoke tube boiler in india were carried out on-site laboratory report. Mr. Jiang Zuojun hardware and software technology R & D infrastructure of the group now has a fully affirmed and expressed the company play a greater role in the adjustment of domestic environmental protection in low-emission structure expressed expectations.
Gas hot water smoke tube boiler in india safe operation of the precautions which the following are a few precautions and accident prone: a convection tube, water wall tube blasting reasons: l, substandard materials; installation does not meet regulatory requirements. The layered wall, does not reach the level of weld quality requirements, and other remnants of the inner tube. Wall causing local overheating and burn; 2, feed water quality does not meet standards. Resulting in scaling the wall structure, affect the heat transfer. And cause the wall temperature of the superheated blasting; 3, due to wear of fly ash. So that the wall thickness reduction; 4, fire shutdown heated too fast or too fast, so that the uneven thermal expansion of the tubes. Causing weld cracking; 5, the boiler load is too high, resulting in uneven burning and the outer tube squib severe coking and other reasons. Preventive measures squib: l, before the installation of the pipe rigorous re-examination, have welding welding process instructions; welding quality to meet the design requirements. After the pipe installation to test the pipeline through the ball, passing rate of 100%. 2, to strengthen the water quality management, a test class and demineralized water to achieve the water quality standards, regular inspection and regular elimination of scale and sewage; 3, water wall tubes and pipes to regularly check the exhaust convection, found deformed or thinned tube to be replaced, keeping in mind that the quality of maintenance, must comply with regulatory requirements; 4, the boiler can not work overload control (predetermined limit), attention furnace combustion process, the combustion to ensure homogeneous, stable; 5, note that the tube coking conditions. To achieve timely clear focus and pay attention to leakage. Second, the hot water boiler explosion: the explosion is very serious accident. Damage to equipment and buildings and heating systems are serious. And often resulting in casualties. Analysis following aspects: 1, design and manufacturing problems; a poorly designed, the uneven distribution of traffic in each circulation circuit. Heat too much deviation, solder angular, square, flat plate structure, the steel does not meet the requirements; good manufacturing and repair process. In particular dismay welding quality cells prone to rupture; 2, boiler overpressure eleven operating pressure exceeds the allowable working pressure. Stress plate (internal pressure) higher than the ultimate strength of the steel sheet caused cracking. The main reason is the failure of a safety valve, pressure gauge malfunction, Station Gauges indicate the error. Operating personnel did not take appropriate measures. Not strong sense of responsibility caused; 3, overheating; burned steel overheating broken, or too thick scale is mainly due to the water pan grease or other debris caused by blockage heating surface; 4, corrosion; inner and outer surfaces being coated plates severe corrosion of the steel sheet thickness reduction, the steel sheet insufficient strength caused by rupture; for the above reasons. Summarize a few precautions: l, for manufacturing defects in the design should take the following measures: First, reasonable design. Second, strict related materials, the preparation of three is correct manufacturing processes and process specification cards (including repair), to establish the necessary regulatory Fourth, Fifth, to improve the quality and sense of responsibility of the operators and managers; 2, to prevent overpressure . To ensure safety valve sensitivity and reliability. Regular automatic drainage time. Identify problems in time, also installed on a standard gauge for comparison. And regularly into the metering department inspection; 3, to prevent overheating. You must configure effective water treatment equipment and the establishment of the necessary rules and regulations. So that the boiler is not less furring furring and no accumulation of grease. To check the fouling situation boiler outage. If the scale. You must be promptly cleaned. Scale in order to avoid accretion; 4, preventing internal corrosion. Hot water boiler for larger capacity. The method uses thermal oxygen or chemical oxygen to resolve. In addition. To check the situation of internal and external corrosion. The extent of corrosion repair method such as pile up or Wabu according to (do this before the law, there must be approved by the technical units of the total work program and report to the local supervision departments boiler). To prevent the boiler explosion, regularly carry out the necessary checks on the boiler, at the same time, the boiler management departments should formulate effective measures, operators and managers must strictly enforce minor accidents occurred after the boiler shutdown for maintenance. Tell us about the repair of hot water boiler. 1, when the shutdown may not stop the pump immediately. To be checked after repairs boiler water temperature must be lower than the pump can be stopped when the 50 ℃, at the same time to turn off the water supply valves and heat supply network backwater valve and release the water pot. 2, before entering the boiler, the water must be emptied of all its boiler, sewage emptying all open. Manholes drum, hand holes headers have opened to air convection over time. To enter the interior work, you must pay attention: when someone is working inside. In certain drum outside a supervised. 3, before entering the combustion chamber or flue work. Ventilation must be taken, anti-virus, fire, explosion and other measures. And the total flue chimney flue or other operation of the boiler is connected to the gates are closed tightly. 4, voltage security lighting to use. If the flue inside the drum and more humid. Lighting voltage can not exceed 12V. If dry, the lighting voltage can not exceed 36V. But also have to do to ensure proper safety measures. Do not use open flame lighting.
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